Total load control installation instructions are concise and straightforward. The system should be installed by a professional mechanic or experienced diyer and includes wiring the control module, mounting sensors, and programming via smartphone or tablet app.
If you are looking to take complete control of your vehicle’s air suspension system, total load control has developed a reliable solution. This innovative system offers the functionality of a high-end air suspension kit without the high-end price tag. The total load control system allows you to maintain stability and improve handling while towing heavy loads.
Additionally, this system is customizable and can be controlled via a smartphone or tablet app with ease. In this article, we will give you a brief overview of the total load control installation instructions to help you get started.
Tools And Materials Needed
Total load control (tlc) is a fantastic product that makes it easy to balance weight distribution in trailers, boats, and rvs. The installation of tlc is not complicated, but it requires specific tools and materials to ensure proper installation. Here is a comprehensive list of all the tools and materials you will need for the installation process.
Tools
- A drill and drill bits
- Pliers
- Utility knife
- Tape measure
- Torque wrench
- Socket wrench
- Screwdriver
- Wire stripper
- Test light
Materials
- Total load control kit (includes control dial, wiring harness, and all necessary hardware)
- Electrical tape
- Cable ties
- Marine-grade wire
- Heat-shrink tubing
- Lubricant
- Anti-seize compound
- Dielectric grease
- Adhesive-backed foam tape
There are alternative options for some of the tools and materials required for the installation process. For instance, a cordless drill can replace a drill with a cord, and pliers with wire cutters can substitute the need for a wire stripper.
However, be mindful of the difference in performance and quality that comes with a substitution.
Total load control installation is simple and straightforward with the right tools and materials. Using the alternatives may work, but it is always best to have the proper equipment to get the job done right.
Pre-Installation Checks
Highlight The Importance Of Pre-Installation Checks
Before beginning the installation process of total load control, it is vital to carry out a thorough set of pre-installation checks. These checks ensure proper installation, prevent damage of the system and guarantee user safety. Ignoring these checks could lead to increased installation time, increased maintenance costs, and ultimately, system failure.
Therefore, it is crucial to highlight the importance of pre-installation checks.
Detail What Readers Need To Check Before Starting The Installation Process
Readers should carefully inspect the vehicle before starting the installation process to ensure that the installation process runs smoothly. The pre-installation checks required include:
- Examine the vehicle for damages that could affect the installation process, such as; worn-out parts or damage to the vehicle’s body.
- Ensure that all installation processes required tools are available; including a drill, jack stands, safety glasses, and a torque wrench.
- Confirm that all parts needed for the installation are present and correct. Check both the quality and quantity of the hardware.
- Check the instructions that came with the total load control system against the vehicle. Ensure that the instructions correspond to your make and model.
- Set aside ample time to complete the installation process. Proper installation takes time and rushing through the process may lead to errors, which might cause harm to the driver, passengers and damage to the vehicle.
Emphasize The Implications Of Improper Pre-Installation Checking
Failing to execute proper pre-installation checks will result in the wrong installation of the total load control system. It can lead to safety hazards and may impact the longevity and efficiency of the system. Signs of improper installation include; instability of the vehicle, damages to the system, and compromised performance.
It is crucial to understand that any issues that arise from poor pre-installation checks can lead to further costs and hazards. Therefore, it is essential to ensure all checks are well executed before beginning the installation process.
Installation Instructions
Step-By-Step Installation Instructions For Total Load Control
Installing total load control is a simple process that requires some basic tools and a little bit of time. Here’s a step-by-step guide to help you through the installation process:
- Safety first: Make sure that you park your vehicle on a flat surface and engage the handbrake. Disconnect the battery terminals before starting the installation process. Use a suitable support stand to elevate the vehicle’s body for easy access and work on one side at a time.
- Identify mounting locations: The installation kit includes mounting brackets, air bags, and air lines. Locate the mounting points for these components as per the installation manual. The manual is your main reference point throughout the entire installation process.
- Mounting brackets: Install the mounting brackets onto the brackets location and tighten the bolts to their appropriate torque setting. Double-check each bracket to ensure that they are levelled and accurately positioned.
- Install air bags: Push the bags onto the mounting brackets, ensuring that they are aligned correctly and secured using the necessary hardware. Make sure to use a torque wrench to tighten the bolts to the manufacturer’s recommended specifications.
- Route air lines: Run the airlines from the airbags to the inflation valves and compressor. Secure them using the zip ties provided in the kit. Make sure they are free from rubbing against any sharp edges or hot surfaces.
- Install inflation valves: Attach the inflation valves to an appropriate location of the vehicle, ensuring the orientation is correct – with the arrow pointing towards the bags and other towards the compressor. Remember to avoid sharp edges or hot surfaces that may damage the airline.
- Connect the wiring: Measure and cut the wires to the correct length, ensuring that they are free from any sharp edges or hot surfaces. Connect the wiring to the compressor and the battery terminals using the manuals guide to wire placement.
- Test the system: Once you have completed the installation, reconnect the battery and test the system. Check for any leaks, and ensure that the vehicle is now stable and levelled during loading.
Troubleshooting Common Installation Issues
Even though total load control installation is simple, some issues may arise. Here are some troubleshooting tips for the most common ones:
- Compressor not turning on: Check all electrical and wire connections. Test the fuse and replace it if needed.
- Leaking air: Check all of the connections along the airline and all fittings of the system. Ideally, soapy water trick works great (when the system is at maximum psi, spay soapy solution onto the fittings and connections along the airlines. Any leaks will show bubbles).
- Reduced airflow: Make sure that the airline path is free from debris and gets rid of any obstacles that may be obstructing it.
- Uneven vehicle height: Verify that the airbags’ pressure is equal on each side, connect the air pressure gauge to the valve stem and adjust the pressure to the appropriate level.
- Airline obstructed: Ensure cable, exhaust or any other part on either side doesn’t touch or obstruct the airline.
With these guidelines, you can easily install total load control into your vehicle ensuring it is safe and stable to carry the load.
Frequently Asked Questions For Total Load Control Installation Instructions
What Is Total Load Control?
Total load control is a complete energy-efficient system that automatically manages and reduces your energy consumption through advanced algorithms and intelligent control.
How Does Total Load Control Work?
Total load control intelligently analyzes your energy usage patterns and manages the consumption of your electricity, heating, and cooling systems to optimize your energy savings.
What Are The Benefits Of Total Load Control?
The total load control system optimizes your energy savings, reduces your carbon footprint, and increases the lifespan of your appliances while providing a more comfortable and sustainable living environment.
How Do I Install Total Load Control?
The installation of total load control is simple and straightforward, with detailed instructions and support provided by our professional technicians to ensure a hassle-free setup.
Can Total Load Control Be Customized To My Needs?
Yes, total load control can be customized to your specific energy consumption needs and lifestyle, ensuring that you get the most out of your energy-efficient system.
Conclusion
As you can see, installing total load control is not a difficult task as long as you follow the instructions carefully. With the right tools and the right mindset, you can install the system on your vehicle quickly and efficiently.
Once installed, this system can provide you with a host of benefits, including improved safety, better handling, and increased fuel efficiency. So why wait? Take the plunge and install total load control in your vehicle today and experience the difference for yourself! Remember, if you have any questions or concerns about the installation process, be sure to consult the user guide or contact the manufacturer for support.
Happy driving with total load control!